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European Climate, Infrastructure and Environment Executive Agency
  • Project

LIFE Green Plasma

Thin films for green energy

view of machine for green plasma
Green Plasma. All rights reserved.
Licensed to the European Union under conditions.

FUJIFILM

As a world leader in thin film coatings, Fujiflm is pioneering a more efficient and environmentallyfriendly way of manufacturing flexible solar cells. Our new plasma-based technique saves energy and natural resources by depositing microscopically thin layers of material with a cloud of gas that we can now energise under standard pressure conditions.

Larger with Life

In 2013-2016, the EU LIFE Programme invested €1.9 million in the €4.5 million Green Plasma project to help tailor a new manufacturing technique to the needs of its first customers. Fujifilm’s so-called Atmospheric Pressure Glow plasma for Chemical Vapour Deposition (APG-CVD) has since broadened the options for manufacturing rolls of flexible solar cells. The new plasma-based technique consumes less energy and raw materials to produce the same quality of solar cells.

EU added value

  • Plasma-deposition 20% cheaper 
  • Greener solar cell manufacturing 
  • Shift to non-toxic raw materials

Prospects

  • Estimated €500 million PV market
  • Revitalise EU renewables industry
  • Tech protected by 20+ patents

Achievements

  • Reduced raw materials wasted by plasma-deposition techniques from 80% to 10%
  • Brought down energy consumption of plasmadeposition techniques by 95%
  • Demonstrated the potential for production at web speeds of 50 meters a minute
  • Built a first on-site APG-CVD system for customer demonstrations in 2015

Policy support

  • Accelerate the introduction of renewable energy in line with the energy union strategy
  • Efficient use of natural resources as set out in the 7th environment action programme
  • Strengthen industry and competitiveness in agreement with the EU industrial policy strategy
  • 1 DECEMBER 2023
Green Plasma