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European Climate, Infrastructure and Environment Executive Agency
Project

LIFE Green Plasma

Thin films for green energy

view of machine for green plasma
Green Plasma. All rights reserved.
Licensed to the European Union under conditions.

FUJIFILM

As a world leader in thin film coatings, Fujiflm is pioneering a more efficient and environmentallyfriendly way of manufacturing flexible solar cells. Our new plasma-based technique saves energy and natural resources by depositing microscopically thin layers of material with a cloud of gas that we can now energise under standard pressure conditions.

Larger with Life

In 2013-2016, the EU LIFE Programme invested €1.9 million in the €4.5 million Green Plasma project to help tailor a new manufacturing technique to the needs of its first customers. Fujifilm’s so-called Atmospheric Pressure Glow plasma for Chemical Vapour Deposition (APG-CVD) has since broadened the options for manufacturing rolls of flexible solar cells. The new plasma-based technique consumes less energy and raw materials to produce the same quality of solar cells.

EU added value

  • Plasma-deposition 20% cheaper 
  • Greener solar cell manufacturing 
  • Shift to non-toxic raw materials

Prospects

  • Estimated €500 million PV market
  • Revitalise EU renewables industry
  • Tech protected by 20+ patents

Achievements

  • Reduced raw materials wasted by plasma-deposition techniques from 80% to 10%
  • Brought down energy consumption of plasmadeposition techniques by 95%
  • Demonstrated the potential for production at web speeds of 50 meters a minute
  • Built a first on-site APG-CVD system for customer demonstrations in 2015

Policy support

  • Accelerate the introduction of renewable energy in line with the energy union strategy
  • Efficient use of natural resources as set out in the 7th environment action programme
  • Strengthen industry and competitiveness in agreement with the EU industrial policy strategy
1 DECEMBER 2023
Green Plasma